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DC/DC converters VP5000

VP5000 installed on Ballard Power Systems FCmoveTM-HD

DC/DC converters for integrated system solutions

The VP5000 high-voltage DC/DC converters couple two different DC voltages with high efficiency. Like the VP600 inverters, the VP5000 DC/DC converters have an integrated PLC for additional functionality and free programmability. The VP5000-DCDC60, DCDC200 and DCDC200-HL models operate bidirectionally. The VP5000-FCDC500 operates unidirectionally as a pure fuel cell DC/DC.

Total solution

No external chokes etc. required, everything integrated.

High efficiency

Optimized for high efficiency in wide voltage and current range.

Scalable power

Parallel connection for higher power possible (requires additional technology module).

Find the right converter for your application

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Max DC-voltage (HV)
Cont. current LV side
Continuous power

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VP5000-FCDC500
Fuel cell
800
480
180
VP5000-FCDC500
Fuel cell
Max DC-voltage (HV): 800 VDC
Cont. current LV side: 480 ADC
Continuous power: 180 kW
VP5000-DCDC200HL
Fuel cell, SuperCap
770
400
200
VP5000-DCDC200HL
Fuel cell, SuperCap
Max DC-voltage (HV): 770 VDC
Cont. current LV side: 400 ADC
Continuous power: 200 kW
VP5000-DCDC200
Fuel cell, SuperCap
770
400
200
VP5000-DCDC200
Fuel cell, SuperCap
Max DC-voltage (HV): 770 VDC
Cont. current LV side: 400 ADC
Continuous power: 200 kW

Features & benefits of the VP5000 DC/DC converters

All necessary inductors and capacitors are integrated. The VP5000-DCDC200-HL and VP5000-FCDC500 models also have an integrated pre-charging circuit. Configurable and parameterizable software functions round off the complete solution.

The VP5000-DCDC200-HL model offers an integrated brake chopper as an additional function. The chopper resistor is connected to the outside of the device and can be rated up to 150kW.

All VP5000 DC/DC converters are characterized by a wide voltage range on the low voltage side meaning that  a wide range of fuel cells can be connected.

The “interleaved” design and appropriate dimensioning guarantee small ripple currents.

All VP5000 DC/DC converters feature fast and sensitive control of voltage and current. For example, response to changes in operating conditions occur within a few milliseconds.

Typical application areas of the VP5000 DC/DC converters

The VP5000-DCDC200, VP5000-DCDC200-HL VP5000-FCDC500 models in particular are especially suitable for coupling fuel cells to high-voltage systems over a wide voltage range.

The fast response time and wide voltage range make the bidirectional VP5000-DCDC60, VP5000-DCDC200 and VP5000-DCDC200-HL models ideal for coupling high-performance capacitors – so-called SuperCap (or UltraCap) as high-power energy storage devices to HV systems.

The bidirectional models VP5000-DCDC60, VP5000-DCDC200 and VP5000-DCDC-HL are ideally suited for efficient coupling of even very different batteries into one system due to their high efficiency levels.

You want to use batteries in the voltage range 250-450V for your 700-800V system? No problem with our bidirectional DC/DC VP5000-DCDC60, VP5000-DCDC200 and VP5000-DCDC200-HL.

The VP5000-DCDC200 and VP5000-DCDC200-HL models can also be used in special setups to implement high-performance charging systems.

More than just a product: ARADEX provides the complete solution

From conceptual design and project planning to commissioning and after sales maintenance, we deliver the system components as well as powerful tools and customized functions to find the best solution for your application.

Related hardware 

Further solutions

Drive systems

Services

Software tools

Technology modules

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We'd love to review your application and support you finding the right solution.